Hardware Tools

Electrons through to industrial control: the tools, the motors, the microcontrollers that drive them, and the standards that govern the result.
Author

Benedict Thekkel

This site runs from the bench upward. It starts with what is in the toolbox and what a switchboard contains, works through the motor families and the microcontrollers that drive them, and ends at the PLC, SCADA, and machine-safety layer where the same ideas are applied at plant scale.

The pages are written as decision guides rather than datasheets. Where there is a choice to make, whether stepper against servo, which dev board, which cellular module, the page states the trade-off and gives an answer.

For the software counterpart see Software Tools, and for what runs on the machines see IaaS.


Electrical Foundations

Page Covers
Electrical Tools What belongs in an electrical toolbox, in ten groups: hand tools, measurement and testing, specialised, safety, design and analysis, installation, network, labelling, workshop items, and reference material
Electrical Switch Components What a switchboard actually contains, focused on the protection devices that guard against short circuits, overloads, and ground faults, plus contactors, relays, and batteries

Motors

Four pages, one per family, each covering how it works, how it is driven, and how to program it. Read Electric Motors first for the map.

Page Covers
Electric Motors The overview. How a motor converts current into motion, the DC, AC, and special families, drivers and control, the specifications that matter, and how to pick one for a job
Servo Motors Closed-loop actuators that hold a commanded position. Hobby servo anatomy and PWM control, then industrial servos with encoders, drives, tuning, and motion profiles
Stepper Motors Open-loop precision. Bipolar against unipolar coils, step modes and microstepping, and step/direction driver control
Brushless Motors BLDC and PMSM: electronic commutation in place of brushes, rotor position sensing, and the ESC that makes it all work

Embedded Systems

Page Covers
Microcontroller Comparison Pico W against XIAO ESP32-C3 against Arduino Nano 33 BLE against STM32F. Specs, firmware stacks, and a decision guide
Raspberry Pi 5 Setup, VNC, and driving the GPIO pins
Pico The board variants and the pinout
Pico with C/C++ The full SDK workflow on Ubuntu: toolchain install, project and CMake structure, a blink example, building, flashing UF2, VS Code setup, and serial testing
ESC The translator between a throttle signal and the switching that actually spins a brushless motor
ESC Firmware The firmware side of the same component
Cellular IoT Choosing a module for Australia specifically. 2G and 3G are both switched off, so only 4G, 5G, LTE-M, and NB-IoT remain, Band 28 support is non-negotiable, and the 2G support these boards advertise is worthless here. Three LilyGO modules compared, with a recommendation
IotaWatt The circuit-level energy monitor, and writing its readings into SQL

Builds

Page Covers
Computer Build Every part in turn: CPU, GPU, motherboard, RAM, storage, PSU, cooling, case, OS, networking, peripherals
Drone Build Frame, motors, ESCs, flight controller, props, LiPo, radio link, FPV camera and VTX, GPS, and power distribution, ending in three options per category for a five-inch value build
RGB Lighting Smart RGB lighting and the power supply behind it
Home Assistant The open-source home automation platform, run locally for privacy rather than through a vendor cloud
Camera Notes on camera hardware

Industrial Automation

Where the rest of this site scales up. Same electrons, much higher consequence of getting it wrong.

Page Covers
PLC The scan cycle as the core mental model, then hardware architecture, the electrical reality of I/O, memory and addressing, the five IEC 61131-3 languages, ladder logic, program organisation, communications, and HMI/SCADA
SCADA The supervisory layer above the PLCs, which does not close control loops. The tag model, polling against report-by-exception, protocols, HMI design, historians, redundancy, security, how it differs from DCS and MES, and what to know before building one
AS 4024 The Australian machine-safety standards series: its legal status, a map of the 26 parts, the 1501/1502 against 1503 trap, how ISO 13849-1 performance levels actually work, the safety-distance calculation you will actually do, and where control engineers get caught

Not Covered Yet

  • No PCB design. Nothing on schematic capture, layout, or getting a board fabricated, which is the obvious next step after the breadboard pages.
  • No test and measurement page. Oscilloscopes and logic analysers are named in the tools list but never explained.
  • Power electronics is thin: no page on supplies, converters, or battery management as subjects in their own right.
  • Camera is a stub, three cells against a subject the deep learning repos depend on.
  • The Eletrical_Motors folder is misspelled, which is why it sorts where it does.
  • Sensors get no coverage at all, despite being half of any embedded project.

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